The cast-ing weight was reduced from 9.5 to 7 kg and the runner and gating system was also optimized with the help of MAGMASOFT® simulations. In cooperation with the OEM design team, Endurance modified the product design and also changed the production process from gravity die casting to high pressure die casting. With the aid of MAGMASOFT®, Endurance Technologies has developed this component to fulfill the customer's requirements. The main requirement for the part is a robust construction, as the flywheel has to withstand vibrations produced by the engine. The flywheel housing, an essential part of an engine, is mounted on the fly- wheel to act as a cover and to accommodate various other components such as the starter motor, etc. Endurance Technologies has received the “Best Casting Award” at Alucast 2010 for its flywheel housing casting. Endurance Technologies Ltd, Pune, is one of India’s leading aluminum die casting companies which provides complete solutions for cast wheel, suspension, transmission and brake products.
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